Triumph 650 Motorcycle Engine Disassembly & Rebuild

With helpful tips and tricks, Todd takes a step by step walk through the beginning stages of tearing down the top end of a 1968 Triumph 650 motor. He also talks about what to look for when buying a Triumph motorcycle and how to tell just by looking at the vin, casings, and heads and what parts you may need to restore your newest project. Presented by Lowbrow Customs and Choppertown.

With helpful tips and tricks, Todd takes a step by step walk through on the disassembly of a top end from the 1968 Triumph 650 motor. He shows you what to look for and how to know when certain parts and hardware need replaced or refinished. Presented by Lowbrow Customs and Choppertown.

With helpful tips and tricks, Todd takes a step by step walk through on the disassembly of the primary side of a 1968 Triumph 650 motor. He shows you what to look for and how to know when certain parts and hardware need replaced or refinished. Presented by Lowbrow Customs and Choppertown.

With helpful tips and tricks, Todd takes a step by step walk through on the disassembly of timing chest and transmission. He shows you what to look for and how to know when certain parts need replaced along with helpful tips on how to remove nuts, gears and those pesky cheese head screws. Presented by Lowbrow Customs and Choppertown.

With helpful tips and tricks, Todd takes a step by step walk through on splitting the cases, removing bearings and race bearings in preparation for vapor blasting. He shows you what to look for and how to know when certain parts need replaced. Plus we have a Triumph BBQ for lunch! Presented by Lowbrow Customs and Choppertown.

With helpful tips and tricks, Todd takes a step by step walk through on some sub disassemblies including, removing the crankshaft bearings, rods, and the dreaded sludge trap. Todd also disassembles rocker boxes along with valve removal, showing you what to look for and how to know when certain parts need replaced. Presented by Lowbrow Customs and Choppertown.

Todd takes a field trip to Ace Powder Coating to get his cases, transmission cover, head and rocker boxes vapor blasted.Todd goes back to his garage to start the rebuilding process to his Triumph 650 motor, installing all of the bearings that go in each side of the case and shows you an easy trick to check if your cam bushings need replaced or not. Presented by Lowbrow Customs and Choppertown.

In this installment Todd gives you a step by step process on putting your sludge trap plug back into your flywheel, installing your rods back onto the journals using new plain bearings, installing your cams properly, installing your flywheel into the crank cases and sealing your two crankcase halves back together. Presented by Lowbrow Customs and Choppertown.

Todd gives you a step by step guide on how to button up that timing chest on your Triumph 650 rebuild. Giving detailed steps on how to reinstall your cam and pinion gears all while making sure they are timed correctly. He will also show you how easy it is to install a new oil pump, pressure relief valve and seals in your timing cover. Presented by Lowbrow Customs and Choppertown.

Todd gives you a step by step guide on how to rebuild your Triumph 650 top end. From installing your tappet blocks into your cylinder correctly, to installing your rings on your pistons and a neat trick on how to get your cylinder over your piston rings. Todd make sure you have all the right information to get the job done.Presented by Lowbrow Customs and Choppertown.

A step by step guide on how to rebuild your Triumph 650 top end. From installing your tappet blocks into your cylinder correctly, to installing your rings on your pistons and how to get your cylinder over your piston rings. From proper ring gap, to proper pushrod tube seals. Todd make sure you have all the right information to get the job done. Presented by Lowbrow Customs and Choppertown.

In this installment Todd gives you a step by step guide on how to rebuild your Triumph 650 primary drive. He shows how everything works and what to look for before reassembly. Todd shows what to look for in your clutch basket, clutch center and how to install everything in your primary case. Presented by Lowbrow Customs and Choppertown.

In this installment Todd gives you a step by step guide on how to install your pushrods, rocker boxes, torque your head down correctly, adjust your valves, install your clutch cable, adjust your clutch, tune your pressure plate, and more. This is the finale, after this, wire it up and get that baby on the road! Presented by Lowbrow Customs and Choppertown.